Sigma Design Company’s Capabilities
Sigma Design Company is your one-stop shop for specialty equipment and engineered systems. Our in-house team provides a range of comprehensive services, encompassing design, engineering, manufacturing, and testing. Whether you are working on new product development, fabrication, or any other type of project, we have the capabilities to turn your idea into reality. In addition to custom manufacturing, we offer build-to-print services and advanced engineering analysis and simulation.
Learn more about Sigma Design Company’s turnkey engineering and manufacturing capabilities to see how we can support your specific project.
Design and Engineering
Sigma Design Company is proud to be an industry leader in design and engineering services for companies developing specialty equipment and engineered systems. We employ a highly trained and skilled team that follows industry best practices to produce innovative solutions. Our state-of-the-art technology ensures a smooth, error-free process from start to finish.
The practices we follow and the technology we use allow us to reduce development costs and risks, meaning you will get your project completed on time and within budget without compromising quality.
Key features of our proven solutions include:
- Objective creativity
- Engineering analysis
- Hands-on design
- Reduced design cycles
- Problem solving
- Dependability
Industries we serve include but are not limited to:
- Ag-tech and food processing
- Clean energy
- Culinary appliances
- Health and life sciences
- Industrial water systems
Manufacturing
As an American supplier, we are proud to conduct all of our work from our Middlesex, New Jersey-based Technology Commercialization and New Product Manufacturing Center. This 20,000-square-foot facility features state-of-the-art equipment and capabilities, giving us complete control over the entire manufacturing process and project lifecycle. This ensures that we can consistently deliver high-quality products and services to our clients.
Our in-house industrial manufacturing services offer the flexibility and space to complete a wide range of work, including heavy equipment fixtures, assembly work cells, automated machinery for production, and more.
We have experts in several specialized areas of industrial manufacturing, such as:
- CNC milling
- Machining
- Turning
- Assembly
- ASME and AWS certified welding
- UL 508A certified electronic enclosure and panel building
- Testing
- PLC and HMI programming
- Motion controls and drives
Build-to-Print Services
If you already have a design, we can take your project to the next level with our build-to-print services. These services are ideal for projects that already have an approved design and need an outsourced production partner. We will follow your design specifications to ensure that the final product accurately reflects the design.
Main benefits of build-to-print services include:
- Time efficiency
- Cost-effectiveness
- Accuracy and precision
To build your design, our team of certified welders can execute slot welds, fillet welds, V-groove welds, and plug welds as required by the following standards:
- ASME Section IX: TIG and MIG welding for carbon and stainless steel structures and pipe components
- ASME Section IX: TIG and MIG welding for aluminum structural plates
- ASME D.1: TIG and MIG welding for carbon steel components
- ASME D.1: TIG and MIG welding for aluminum
New Product Development
If you need support developing a new product, Sigma Design Company is your end-to-end partner. With our experience and capabilities, we can create new products and electromechanical equipment optimized for manufacturing.
Our specific skill sets include:
- Idea creation
- Concept development
- Material selection
- Rapid prototypes
- Engineering analysis
- Complex mechanism development
When you work with us on your new product design and development project, you get:
- Better visualization. We can help you differentiate your product from what’s already on the market and make it appealing to buyers.
- Design reviews. We collaborate with you to review and refine designs efficiently, so we can proceed to development as quickly as possible.
- Engineering analysis. We conduct this analysis early to identify and correct any design flaws, preventing costly production errors.
- Design for manufacturability (DFM). Designs that are easily manufactured are less expensive to produce, which lowers your overall cost.
Examples of past products we’ve helped launch include:
- Electronic camera flash system
- Uphill racing bicycle
- Exercise equipment
- Feline pet house
Design/Build Manufacturing
As part of our design/build manufacturing capabilities, Sigma Design Company manages high-quality, high-end builds and assemblies that need a higher engineering focus than simple machine shop equipment does. As your design/build partner, we lower manufacturing costs by:
- Reducing weight
- Decreasing the total number of parts
- Eliminating design flaws
Our experience covers a variety of areas, including but not limited to:
- LED light sources
- Optics and image capture
- Specialty light curtains
- Motors: stepper, piezo, and servo
- Transitional motion-driven stage development X-Y-Z
- Heat management, including cold fingers, cold plates, peltiers, and heat sinks
Our in-house manufacturing process comprises:
- Design and engineering
- Manufacturing
- Project management to keep goals on track and within budget
Advanced Engineering, Analysis, and Simulation
With over 25 years of experience in design optimization and problem-solving, Sigma Design Company utilizes advanced engineering analysis tools to test new and existing products and systems. Our engineering analysis and simulation capabilities can also reduce risks as you explore new solutions in a rapid, iterative process.
Analyses we perform include:
- Motion
- Thermal
- Structural stress
- Complex fluid flow
- Fatigue analysis
Key benefits of our advanced engineering analysis and simulation capabilities include:
- Provide insights to help you better understand your product’s limitations
- Easily visualize stress levels, deflections, heat transfer, and fluid flow profiles that may have previously gone unnoticed
- Uncover design flaws early so they can be fixed
Contact Sigma Design Company to Learn More
Sigma Design Company is committed to developing new products and systems for clients using proven design, engineering, manufacturing, and analysis techniques. We prioritize quality, collaboration, and communication with every project, which has helped us earn a reputation as a go-to source for turnkey engineering solutions. With over 1,000 projects delivered over 25 years, we look forward to bringing your next idea to life.
If you’re looking for a partner to help with any part of your production process, contact us today.